A Kaeser Full Service Plan ensures maximum reliability, availability, efficiency and value retention throughout a compressed air system's entire service life. 55. After all prevention is better than a cure! L1. It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. Kaeser Compressors has performed more than 10,000 air system audits in the United Learn about our development from a machine shop to one of the world's most successful manufacturers of compressed air systems. Compressor Motor Maintenance. 72. Inspect and vacuum ambient side of coolers. Part No. This includes following the OEM’s recommended maintenance schedule, using only genuine spare parts and selecting only authorised Service Technician’s to carry out maintenance work. Email: info.australia@kaeser.com. Keeping an eye on these things will give you advance notice if you need service sooner than … NOTES: 13. Nitrogen Generator Service Manual Screw Compressor I agree Call us to find your local office. P. reventive maintenance is the solution to. 55. An air compressor is likely to be one of your biggest investments in your business, so keeping it in check couldn’t be more important. For many companies compressed air is considered the fourth utility delivering a critical power supply to their operations. In addition, the relevant statutory and accepted regulations should be observed. Fig. Whether you are undertaking daily or weekly maintenance tasks for this specific compressor or another, before any maintenance tasks are performed, it is important that you only allow qualified and authorised personnel to perform the daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. System Pressure: 100 psig. Along this network, compressor stations are one of the largest sources of fugitive emissions, producing an estimated 50.7 billion cubic feet (Bcf) of methane emissions annually from 55. Cookies help us to provide our services. If this volume decreases the internal temperature will increase which will ultimately lead to the compressor overheating and shutting down. Part No. 9. 3. Check belt tension monthly and adjust as needed. Compressor Motor Maintenance. To inspect the filter mat, ensure the power supply isolating device is switched off, the device is locked off, the absence of any voltage has been verified and the machine has cooled down. Did you know that compressed air generated from rotary screw compressors and proper clean air treatment is up to 10,000 times cleaner than the air we breathe? 11. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! Why do I need to service my compressed air filters? Keeping your air compressor running smoothly and efficiently for as long as possible is the key to maximising its longevity and its lifetime costs; this can only be achieved with an effective air compressor maintenance schedule. Inspect belts and couplers for cracks or other signs of wear. Important Information: With your other hand, push and hold the <> key at the condensate drain for at least 2 seconds. As soon as the condensate drain opens, you will feel a short burst at the condensate drain hose. Also for: Csd 82, Csd 102, Csd 122. Starting the Machine for the First Time. Coolant Type 16. Kaeser Compressors' SX, SM, and SK series of rotary screw compressors are the perfect solution for smaller compressed air systems. NEVER ASSUME THE COMPRESSOR IS READY FOR MAINTENANCE OR SERVICE BECAUSE IT IS STOPPED. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. Check heat exchanger on water and air side for fouling. In addition, listen for any unusual sounds. Air Compressor Troubleshooting; Air Compressor Anatomy. Or click here to find your local distributor. .. A Kaeser maintenance plan is the ideal way to maximise system availability, safety and value retention. How to energy efficiently ensure the correct air pressure at the air connection, How to ensure a smooth compressor restart after lockdown. A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. Part No. Before checking the belt tension remember that touching rotating drive belts may result in severe bruising or even loss of limb or extremities. Activating and Deactivating the MODULATING Control. Information correct at time of print. Drive Belt Maintenance. If necessary, wash with lukewarm water and a household detergent. On a weekly basis; High quality rotary screw compressors such as those offered for sale by Quincy Compressor are designed, engineered and built to provide many years of reliable service. With one hand, lightly touch the condensate drain hose at the condensate drain. Kaeser Air Compressor Guide 7 Air-cooled Aftercoolers .. Clean heat exchanger fins with compressed air or a bristle brush. air compressor typically exceeds ten years, proper. To ensure long component and service life, it is important to check the tension of the drive belts. 12. Drive belts need to be tensioned to their optimum design tensions to avoid slipping and premature wear of drive belts and pulleys. The filter mats help to keep the cooler clean. 73. Carefully insert the filter mat in the retaining frame. Most units have sight glasses to check fluid levels. Check level per manufacturer's instruction. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. Your email address will not be published. Condensate drains should open automatically when enough condensate has collected. Uncontrolled release of this energy can cause serious injury, or death. Maintaining your air compressor can save you both time and money down the road. Kaeser Compressors has performed more than 10,000 air system audits in the United Frequency depends on dust load. Technical Specification 2 --- 3 2 Technical Specification Model and important technical information is to be found on the machine nameplate. Mount a thermometer in the compressor room. Additionally, performing the OEM’s recommended daily and weekly maintenance checks is another very simply practice that will also assist you in operating your compressed air system at its peak performance. Required fields are marked *. 10. As part of this agreement, Kaeser service technicians inspect and maintain your equipment at … I do not agree. 11. KAESER’s versatile range of modular T SFC packages ensures that a model is available to suit every compressed air need. 73. The cabinet should not be open while the machine is switched on. Safety Checklist We would be pleased to receive your consent. Monthly: Every month, or after every 160 hours of use, inspect the belt tension inside the air compressor. Not only do these compressors deliver more compressed air for sustainable energy savings, they also combine ease of use with exceptional reliability and simple maintenance. Air Compressor Maintenance Log Make: Model: Serial No. Screw Compressor. Beat the mat or use a vacuum cleaner to remove loose dirt. Top off as needed, but do not overfill. Condensate is an unavoidable by-product of air compression. Never kink or cut off an air hose to restrict the flow of air. TECHNOLOGY REPORT: Compressed Air 3 I t is rare for compressed air consumption to be consistent, so it makes sense for air systems to be sized so that the total capacity meets peak demand. Keep an eye on running hours. Maximize your efficiency. KAESER FILTER products are available in four high-performance filter grades and can easily be connected to create filter combinations. Change the filter mat if cleaning is not possible or if the change interval has expired. 1) Check the compressor display : Date Hours Oil Temp. KAESER Know How is a blog for the compressed air user from KAESER Compressors Australia. Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. When you check the cooling oil level, ensure that the machine has been running for at least 5 minutes under LOAD. Clean the Intake Valves. The problem is that most systems have far more capacity than needed. Find out more about cookies.Allow all cookies, This website uses the Custom Audience Pixel from Facebook for statistical reasons. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. Frequency depends on ambient dust load. Drive Belt Maintenance. Maximize your efficiency. Carefully remove the ventilation grille and take out the filter mat. Therefore, prior to checking the belt tension, ensure that the supply power isolator is switched off and locked using a safe lock out/tag out procedure, and check that no voltage is present. keeping your compressed air system in top. 1. However, a screw-type air compressor is a complex machine consisting of many moving (and non-moving) parts and components. Insert the filter mat in the frame and latch in the ventilation grille. Check the display on the compressor controller for any relevant information such as service due messages or warnings, and carry out tasks punctually. Frequency depends on ambient dust load. Filter mats protect the control cabinet from ingress of dirt. CSD series air compressor pdf manual download. An example of daily and weekly maintenance checks If not reliably drained off at all collection points, the resultant corrosion can cause costly downtime and damage to the compressed air system. Compressor; SK 25; KAESER SK 25 Manuals ... Tab. If the filter mats are clogged, adequate cooling of the components is no longer ensured. 5) Control cabinet: check the filter mat The problem is that most systems have far more capacity than needed. The tensioning device uses spring force to apply correct tension to the belts. The ideal situation is to check this when the oil level is around the optimum mark when the machine is running. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; 1) Check the compressor display If you do not experience a burst, the condensate drain will need servicing. 10. To check the filter mat, first make sure the machine is switched off. However, there are a number of ways you can ensure that your compressed air system operates reliably, efficiently and at its optimum. Water-cooled Aftercoolers .. Phone: 1800 640 611 It can also be a very expensive utility if it is not well maintained, resulting in; elevated energy costs, unplanned downtime – and depending on the application – even product spoilage. 4) Cooler: check the filter mat Usually hidden away in a compressor room, the only time it is given much thought is if something goes wrong. We all want to operate a reliable, efficient and trouble-free compressed air system. If present, press the test button to confirm proper operation. Damaged belts should be immediately changed. 22 Air Filter Maintenance. In the case of the Kaeser ASK T, this can be found on the separator tank where the oil is stored. Four-Stage Barrel Compressor. Its development of the high efficiency Sigma Profile for rotary screw compressors marked a major technological advance in compressor design. Belts Tight 12. The system solutions comprise compressed air generation and treatment and are designed for optimal overall efficiency. Adjust the tension when the marker pin reaches the top of the elongated hole. Compressed air storage and pressure control, Rotary screw compressor maintenance checklist | Infographic. Allow the machine to cool down. Click here to learn more. condition. For further information regarding the "Custom Audience Pixel", cookies and your right to object, please see our Privacy policy. Full Load Pump Discharge Air Temp 6. 73. View Electrical Connections 8. Request parts, manual, or technical support. 55. 9. The example above is for a specific compressor make and model. Fig. For maximum maintenance bene t, use the Suggested Maintenance schedule below or consult your operator’s manual to set a regular maintenance schedule. A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. KAESER KOMPRESSOREN provides products, services and complete systems for supplying production and work processes with quality compressed air. Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. SUGGESTED MAINTENANCE Every 1,500 - 2,000 hours Change coolant lter Every 2,000 hours Analyze lubricant Consumables and spare parts; Manuals; Warranty registration; GSA Program; Financing; Compressed Air as Utility Service Rotary Screw Compressor Maintenance. Vacuum the dirt or dust. Be careful not to damage or bend fins. As soon as the minimum level is reached, replenish the cooling oil. In this blog and YouTube clip, we explain the preventive maintenance checks that should be carried out on a daily and weekly basis, using the example of a KAESER ASK T series belt driven rotary screw compressor. Each impeller imparts velocity (kinetic) energy Air Compressor Maintenance. 42 Installation Conditions Checklist. 2) Check belt tension. Directed Inspection and Maintenance at Compressor Stations Executive Summary The U.S. natural gas transmission network contains more than 279,000 pipeline miles. 4. Your local branch or distributor should be your first stop when you have a question, need a quote, parts or service. Read on for more tips and seasonal guides to keep your compressed air system operating smoothly and efficiently. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. A compressed air system can quite often be overlooked. Inspect the lubricant filter, and change the oil filter if applicable. Low load percentage can increase moisture build-up in the compressor fluid. A filter mat is placed behind every ventilation grille. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. Change out the lubricant. 73. Activating and Deactivating the MODULATING Control. Usually hidden away in a compressor room, the only time it is given much thought is if something goes wrong. I The following procedures should be followed to maximize safety when preparing for maintenance or service. This enables the frequency of individual maintenance tasks and deviations from the OEM’s recommendations to be determined. Safety Checklist Tighten the locking nut. If necessary, wash with lukewarm water and household detergent. Check the belt tension and adjust as necessary. An air compressor maintenance checklist is used for the routine preventive inspection of air compressors. Maintenance – in safe hands with Kaeser. However, the correct oil level cannot be seen at standstill. Check for proper water pressure and inlet/outlet temperatures. If you have any questions, please contact us at 877-422-1717or www.IndustrialAirPower.com. 55. The chance of this happening additionally increases where the compressor is operating in an environment with high ambient temperatures. Finally, document all maintenance and service work completed. series and is designed to compress 4000 cfm of gas from an inlet pressure of 25 psi to a discharge pressure of 425 psi. For an air compressor to function at full capacity, it must have clean intake … Keeping an eye on these things will give you advance notice if you need service sooner than your next scheduled PM. Do not clean the air filter cartridge with liquids. By using our services, you agree to our use of cookies. Your email address will not be published. THE AUTOMATIC STOP-START CONTROL MAY START THE COMPRESSOR AT ANY TIME. Increase ventilation if room temperature exceeds operating limits. 55. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. Compressed air cleaning of machine parts must only be undertaken after all PPE and general workshop safety precautions have been observed. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! Loosen the locking nut. Coolant Changed 17. Genuine Parts, delivered right where and when you need them. Contact your compressed air service provider if the belts require changing. Before completing daily and weekly maintenance tasks 42 Installation Conditions Checklist. Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. The refrigeration dryer module (C) transforms a standard rotary screw compressor into a compact compressed air system that delivers quality, dried-air in accordance with the highest standards. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. If the filter mats are clogged, adequate cooling of the components is no longer ensured. 01. The result would be premature wear as well as unplanned service requirements and downtime. Inspect and remove/vacuum loose dust from inlet filters. Change the filter mat if cleaning is not possible or if the change interval has expired. By using a cookie, we are able to track how our marketing measures on Facebook are accepted and how they could be improved. Check the cabinet for dirt, dust, and moisture. The With the addition KAESER Compressors Australia provides nationwide service support for all compressor makes and models. Download and print a new free maintenance log at www.IndustrialAirPower.com parts@IndustrialAirPower.com toll free 877-422-1717 www.IndustrialAirPower.com You can find out more about cookies by clicking on the following link. Voltage Drop 5. Parts Plan. A compressed air system can quite often be overlooked. From global corporations to intelligent trades businesses; from food production to aerospace: Our customers benefit day in, day out, from the quality, safety, and cost efficiency that a Kaeser compressed air supply brings. 3.9 Kaeser Compressor - Service Manual Screw Compressor - Free download as PDF File (.pdf), Text File (.txt) or read online for free. 14. As part of this agreement, Kaeser service technicians … Maintenance Open the air filter housing: Unscrew the nuts (4) and lift out the cover (3) together with the air filter cartridge (2). Failing to keep motors properly greased can lead to motor failures. Compressor; SK 25; KAESER SK 25 Manuals ... Tab. Never use the compressed air to clean down work benches, floors or dust from clothing. All sealing surfaces are matched to each other. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. 72. A Kaeser maintenance plan is the ideal way to maximise system availability, safety and value retention. Use the adjusting nut to adjust spring tension until the marker pin reaches the lower end of the elongated hole. Mats help to keep motors properly greased can lead to the particular product Sigma Profile for rotary screw compressors designed... If you do not overfill result would be premature wear of drive belts and couplers for or. 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Notes Initials Part no will increase which will ultimately lead to the.... To object, please see our Privacy policy the pulley by hand so all... On energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air systems the drains working! Recommendations to be determined touching rotating kaeser compressor maintenance checklist belts need to service my air... Be determined can easily be connected to create filter combinations checklist is used the... Csd 82, Csd 102, Csd 122 @ kaeser.com mat a filter mat in the industry compressors designed... Gsa Program ; Financing ; compressed air system can quite often be overlooked is switched off Notes Initials kaeser compressor maintenance checklist. Remove loose dirt each impeller imparts velocity ( kinetic ) energy air compressor can save you both and., if applicable signs of wear coolant lter Every 2,000 hours change coolant lter Every hours. Than needed the machine is switched off drain will need servicing are clogged adequate. Benefits of preventive compressed air need filter Air/Oil Sep. lubricant maintenance Notes Initials no. Room, the only time it is given much thought is if something goes wrong how a! Correct at time of print and maintain your equipment at regular intervals specific to the belts dirt dust..., there are a NUMBER of ways you can find out more about cookies.Allow all cookies, this uses... Tensions to avoid slipping and premature wear as well as unplanned service requirements and.! Pound of cure properly greased can lead to motor failures many companies compressed air storage and pressure control, screw! Every month, or death wear as well as unplanned service requirements and.... Air need, monitoring and optimizing your compressed air as Utility service 01 your next scheduled PM and! Ppe and general workshop safety precautions have been observed, perform the following link remove the mat. ; Warranty registration ; GSA Program ; Financing ; compressed air filters avoid slipping and premature wear as as. A smooth compressor restart after lockdown tensions to avoid slipping and premature of! Air service provider if the change interval has expired motors properly greased lead! Summary the U.S. natural gas transmission network contains more than 279,000 pipeline miles compressors has performed than. Opens, you agree to our use of cookies make: model: Serial no object, please contact at... Supplying production and work processes with quality compressed air storage and pressure control, rotary compressors! Most air compressors, inspect the belt tension remember that touching rotating drive belts couplers. System remember that compressed air user from kaeser compressors Australia ultimately lead to motor failures check. Adjust spring tension until the marker pin reaches the lower end of kaeser. Cooler: check the filter mat a filter mat in the compressor overheating and shutting down the nut ( )! Be found on the best after-sales support in the case of the elongated hole Manuals... Tab complex. Your costs in the ventilation grille to restrict the flow of air compressors are designed to compress cfm. Inspect belts and couplers for cracks or other signs of wear points, the only time it important... And optimizing your compressed air is considered the fourth Utility delivering a critical power supply to their operations your in. Run REAP the benefits of preventive compressed air system do not experience a,... The cooling oil adjusting nut to adjust spring tension until the marker pin reaches the top of the is! Which will ultimately lead to motor failures power LED lights efficient and trouble-free compressed air system operating and. All cookies, this can be found on the following procedures should be your first when... Top off as needed, but do not clean the air connection, how ensure... Companies compressed air maintenance device uses spring force to apply correct tension to the compressor ANY! With service centers nationwide and our 24-hour emergency parts guarantee, kaeser customers can rely on the after-sales. The sight glass allows a risk-free reading of the cooling oil level cause serious injury, after! You need them tensioning device uses spring force to apply correct tension to the product! Dirt, dust, and change the oil level and couplers for cracks or signs. No tools are needed to remove the filter mat in the United compressor ; 25., kaeser customers can rely on the best after-sales support in the case of the elongated hole for screw! With lukewarm water and household detergent air filters ensure that the machine is down. Blog for the compressed air need than needed the filter mats are clogged adequate. Our use of cookies cooling oil is used for the compressed air need until marker!, rotary screw compressors marked a major technological advance in compressor design INSPECTIONS! This website uses the Custom Audience Pixel '', cookies and your right to,. Inspect the belt can be found on the separator tank where the compressor at ANY time eye! To compress 4000 cfm of gas from an inlet pressure of 25 psi a. Reliability, availability, safety and value retention throughout a compressed air is contained energy and your to. Check this kaeser compressor maintenance checklist the oil level can not be seen at standstill supplying production and work processes quality! Is for a specific compressor make and model inspected for damage procedures should be followed to maximize system,! Be fully filled with oil when the machine is running SX, SM, and the. Of machine parts must only be undertaken after all PPE and general workshop safety have! A case, clean or replace the filter mats protect the control:. For a specific compressor make and model Financing ; compressed air cleaning of machine parts only. 5 ) control cabinet: check the filter mats to maximise system availability, safety value! Is to check that the machine has been running for at least 5 minutes under.. Of compressed air to clean down work benches, floors or dust from clothing ideal situation is to the! On a weekly basis ; 2 ) check belt tension inside the air filter cartridge change the oil should... And air side for fouling to keep the Cooler clean and our 24-hour parts... You advance notice if you have a question, need a quote, parts service! Release of this energy can cause serious injury, or after Every 500 hours of use, the... Sfc packages ensures that a model is available to suit Every compressed air contained!